Hardtop Type: 1-Piece Removable Hardtop with Door Inserts
Truck Model: Jeep CJ5 Late Model (1976-1983) | Jeep CJ6 (1976-1981)
RALLY TOPS INSTALLATION INSTRUCTIONS
General Safety Information:
Parts Provided:
- 6 ea. 5/16 x 1 1/2 Hex Bolts
- 6 ea. 5/16 x 18 Weld Nuts
- 6 ea. 3/8 Flat Washers
- 2 ea. Wood Spacers
- 2 ea. Closed Catches
- 4 ea. Sheet Metal Screws
- 2 ea. Keys
Tools/Materials Required:
- #2 Phillips screwdriver
- 11 mm wrench
- M6 Allen wrench
- 1 tube of silicone sealant
Instructions:
Follow the instructions and perform the steps in the sequence given. Shortcuts to the directions may result in an unsatisfactory installation.
A. PRE-INSTALLATION:
5. Using a T50 tamper resistant Torx wrench or vise-grips, loosen this bolt. On the CJ 7 & YJ’s it’s on the top of the roll bar. On the TJ & Unlimited it’s on the side of the roll bar. This will be a 2 person job. One checks the measurement, the other person tightens the bolt. Remember 75 1/8” on both sides. (Unlimited 89 7/16”). Once this is accomplished, tighten up the bolt you loosened in step 4. Now you can put your top on. If the windshield is properly adjusted, the space between the windshield and the door should be the same on both sides.
B. INSTALLATION
C. HINGE ALIGNMENT EXAMPLES
Need more help?
Installing your Rally Top sport truck hardtop is a simple process, but we are always ready to lend expert advice.