Hardtop Type: 2-Piece Removable Hardtop with Half-Door Insert
Truck Model: Jeep Wrangler TJ (1997-2006)
RALLY TOPS INSTALLATION INSTRUCTIONS
General Safety Information:
Parts Provided (Hardtop):
- 6 each – Bolt 5/16 x 18 x 1 1/4
- 6 each – Nut 5/16 x 18
- 9 each – Washer 5/16
- 3 each – Wing Nut 5/16
- 3 each – Side Brackets
- 1 each – Center Bracket
- 1 each – Instruction Sheet
Parts Provided (Half-Door):
- 2 each — 3/8″ x 4.5″ Button head bolts – uses 7/32 allen wrench
- 4 each — 3/8″ x 5.0″ Button head bolts – uses 7/32 allen wrench
- 6 each — 3/8″ Nylon washers
- 6 each — 3/8″ Steel washers
- 6 each — Door inserts
- 1 each — Left upper half door
- 1 each — Right upper half door
- 1 each — Instruction sheet
Instructions:
Follow the instructions and perform the steps in the sequence given. Shortcuts to the directions may result in an unsatisfactory installation.
A. HARDTOP INSTALLATION:
20. Install the side clamps, using the washers and wing nuts. The clamp should be installed with the 90 degree angle facing the back and inward. Do not tighten.
B. HALF-DOOR INSTALLATION:
4. Place the metal washer first and then the plastic washer onto the bolts. Place the upper half door onto the lower half door. Insert the bolts, 4.5″ bolt in the front and the 5.0″ bolts in the back two holes.
As you tighten the bolts, from the top of the insert, pull in, until they are snug. DO NOT OVER TIGHTEN.
Need more help?
Installing your Rally Top sport truck hardtop is a simple process, but we are always ready to lend expert advice.