Hardtop Type: 2-Piece Removable Hardtop
Truck Model: Jeep Wrangler TJ (1997-2006)
RALLY TOPS INSTALLATION INSTRUCTIONS
General Safety Information:
Parts Provided:
- 6 each – Bolt 5/16 x 18 x 1 1/4
- 6 each – Nut 5/16 x 18
- 9 each – Washer 5/16
- 3 each – Wing Nut 5/16
- 3 each – Side Brackets
- 1 each – Center Bracket
- 1 each – Instruction Sheet
Instructions:
Follow the instructions and perform the steps in the sequence given. Shortcuts to the directions may result in an unsatisfactory installation.
1. Unzip side windows and remove.
2. Unzip rear window and remove.
3. Pull back bar to disengage and remove.
4. Pull down on corners and remove.
5. Pry open side connections with screwdriver.
6. Remove side connections to door frame.
7. Disengage soft top from windshield.
8. Pull back soft top.
9. Remove bolt from soft top frame.
10. Pry off soft top frame from roll bar.
11. Remove soft top.
12. Unscrew door pins & remove frames.
13. Remove rear bar holders.
14. See pre-installation instruction sheet.
15. Do not remove end seal.
16. Using 2 or more people put the rear section on, followed by the front section.
17. Sit in the front seat. Make sure the windshield stop is not hung up on the ! molding. It should look like this.
18. Make sure the front section is centered on the windshield. Push it from the side to center it.
19. Install the flange bolts on the side rails and tighten lightly.
20. Install the side clamps, using the washers and wing nuts. The clamp should be installed with the 90 degree angle facing the back and inward. Do not tighten.
21. Using a side clamp bracket and the center bracket. Install the center support, using the washer and wing nut.
22. Try the doors to make sure you have proper clearance. Too tight and the door seal will stick, too loose and the door will leak wind. Adjust by moving the rear top back.
23. Engage the front cam locks, adjust to medium tension. Look at the windshield in the front, the top should be down
24. Tighten the rear flange bolts. Tight the 3 front section wing nuts. Very slowly shut the rear door, make sure it is not binding. Now swing the gate closed.
You’re Done! Enjoy!
THINGS TO CHECK
Before you tighten down the flange bolts make sure the top is centered on the windshield. Make sure the top is equal distance in both corners.
Sit in the front seat and look up at the windshield. Make sure the windshield stop is not hug up on the molding. It should look like this.
Before you tighten down the flange bolts make sure the top is centered on the windshield. Make sure the top is equal distance in both corners.
Need more help?
Installing your Rally Top sport truck hardtop is a simple process, but we are always ready to lend expert advice.