RALLY TOPS INSTALLATION INSTRUCTIONS

Hardtop Type: 2-Piece Removable Hardtop
Truck Model: Chevy/Geo Tracker (1989-1998) | Asuna/Pontiac Sunrunner (1989-1997) | Suzuki Sidekick (1989-1998)

General Safety Information:

Instructions – Safety

Your Rally Tops Hardtop will come with all the necessary parts to complete your installation. To safely lift and install this hardtop, you will need the assistance of at least one other person. The following instructions are examples of the installation. Please follow the instructions that are included with your Rally Top.

REMEMBER: It is the owner’s responsibility to insure proper installation and perform monthly maintenance checks of fasteners. Doing so will assure safe operation and long life of your upper hard doors.

Instructions – Warning

WARNING: The top on this vehicle is designed only for additional protection against the elements. Do not rely on the top to contain occupants within the vehicle or to protect against intrusion of foreign objects, nor injury during an accident. Make sure all brackets and screws are tight. Periodically check for tightness and retighten when necessary. Wear seat belts at all times.

Instructions:

Follow the instructions and perform the steps in the sequence given. Shortcuts to the directions may result in an unsatisfactory installation.

A. REAR SECTION:

1. Remove soft side & back windows.

2. Remove black plastic trim from perimeter.

3. Remove screws with a phillips screwdriver.

4. Remove screws with a phillips screwdriver.

5. Remove screws with a phillips screwdriver.

6. Remove perimeter brackets with a phillips screwdriver.

7. Remove perimeter bracket with phillips screwdriver.

8. Remove perimeter bracket with a phillips screwdriver.

9. Perimeter with brackets removed. 1989-1994 will have a gasket already installed. 1995-1998 requires installation of enclosed gasket.

10. You can put the screws back in the upright brackets.

11. Remove hoop bracket attach screws with a phillips screwdriver.

12. Remove hoop attach bracket with a phillips screwdriver.

13. Perimeter is ready for perimeter seal. Start the seal about 8 inches from the rear of the perimeter. (1995-1998 models only)

14. Run allen head screws in about 1 inch into the factory nut plates to clean the threads and remove.

15. If the screws don’t line up with the top on. Adjust by bending nut plates with the screws inserted.

16. Screw with washer installed.

17. Screw with washer installed.

18. Side view of properly installed rear section.

19. Top view of properly installed rear section.

B. FRONT SECTION:

1. Remove front bracket.

2. Remove front bracket.

3. Pull edge trim down and install cam-lock hook. Open cam-lock and rotate catch, if its hard to close.

Need more help?

Installing your Rally Top sport truck hardtop is a simple process, but we are always ready to lend expert advice.

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